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Hammer forming the flanges. The sheet metal was sandwiched between some plywood boards and then the flange was hammered over the edge. Stretching negative flanges over the buck is quite easy, the hammer blows will force the material to stretch over the edge of the buck. The tricky part is shrinking the positively curved flanges. To aid in a consistent shrink, I made a tucking tool to tuck shrink the corner, focusing on defining the edge of the buck into the panel. This was then cleaned up over a
0:55
Hammer forming the flanges. The sheet metal was sandwiched between some plywood boards and then the flange was hammered over the edge. Stretching negative flanges over the buck is quite easy, the hammer blows will force the material to stretch over the edge of the buck. The tricky part is shrinking the positively curved flanges. To aid in a consistent shrink, I made a tucking tool to tuck shrink the corner, focusing on defining the edge of the buck into the panel. This was then cleaned up over a
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